Start with the delivery need
Discuss the customer commitment, the operating challenge and what is changing. Agree the value stream, people and constraints the work needs to cover.
About Duggan Associates
Duggan Associates combines the principles of Operational Excellence with practical experience in complex manufacturing, maintenance and business processes. We design the customer delivery system and help people learn how to run it.
Discuss the customer commitment, the operating challenge and what is changing. Agree the value stream, people and constraints the work needs to cover.
Use product families, demand, routes and capability to define how work should move. Make expected flow, disruptions and responses visible.
Turn the design into an action plan, practical education and on-site support. Agree measures and responsibilities so the operation can sustain the change.
Explore the experience behind Duggan’s design, education and implementation work. Select “Experience & background” to read each biography.

President
Operational Excellence, mixed-model flow and business growth.
Kevin J. Duggan is a renowned expert in transforming organizations into high-performance companies and the author of four books on the subject: Design for Operational Excellence: A Breakthrough Strategy for Business Growth, Creating Mixed Model Value Streams, Operational Excellence in Your Office: A Guide to Achieving Autonomous Value Stream Flow with Lean Techniques and Beyond the Lean Office: A Novel on Progressing from Lean Tools to Operational Excellence.
He is also the Founder of the Institute for Operational Excellence, an educational center focused on Operational Excellence. Kevin has assisted many major corporations worldwide in designing seamless customer delivery systems designed around customer delivery requirements, including General Dynamics, FMC Technologies, Chromalloy, Aetna, SpaceX, Caterpillar, Pratt & Whitney, Singapore Airlines, Sikorsky, IDEX Corporation and Parker Hannifin.
A recognized expert on organizational transformations, Kevin is a frequent keynote speaker, master of ceremonies and panelist at international conferences, and he has appeared on CNN and the Fox Business Network.

Chief Executive Officer
Leading client partnerships, operating strategy and growth.
For more than 15 years, Tim Healey has led Duggan’s operations and client partnerships, helping Fortune 500 companies, technology and industrial leaders, and smaller businesses pursue Operational Excellence and growth. His work spans the United States and international markets, including organizations such as Parker Hannifin, United Technologies, Bayer Healthcare and Curtiss-Wright.
As Chief Executive Officer, Tim works with client leaders to understand complex operating challenges, define the opportunity and bring together the expertise and resources needed to deliver. He connects business priorities with practical operating design, implementation and the capability clients need to sustain progress.
Tim is co-author of Operational Excellence in Your Office: A Guide to Achieving Autonomous Value Stream Flow with Lean Techniques. His experience in business-process flow, education and implementation informs his approach to building lasting client partnerships.

Chief Operating Officer
Leading operating design, hands-on delivery and team capability.
Bruno Daniel brings extensive hands-on experience leading operating design and delivery for companies including FMC Technologies, Chromalloy, SpaceX, Cincinnati Incorporated and General Dynamics. As an on-site engagement director, he has worked alongside client leaders and frontline teams to translate complex operating requirements into practical designs and implementation.
As Chief Operating Officer, Bruno brings that delivery experience to leading Duggan’s operations and developing its team. He has led and trained Duggan consultants, helping them connect technical design, client education and disciplined execution so capability stays with the people running the operation.
His background includes leading lean improvement across JTEKT’s North American facilities and teaching and implementing lean principles globally with The Timken Company. Bruno holds a degree in industrial engineering from Instituto Mauá de Tecnologia and an MBA from Ibmec and Fundação Getulio Vargas.

Director
Leadership coaching and complex aerospace OEM and MRO operations.
Lewis Montgomery has over 30 years of experience in implementing operational excellence. He is a renowned leadership coach, working one-on-one with senior managers to prepare them to lead in their new lean environment, and he has also worked within all functions in the automotive, industrial, electronic and aerospace sectors. He has diverse experience in many aerospace areas, including engines, structures, components, interiors and C Checks.
His expertise lies in applying lean concepts in complex OEM and MRO aerospace environments within manufacturing and as a business advisor for commercial and military suppliers. Almost 100 companies have benefited from Lewis’s guidance, including global organizations such as Sikorsky, United Airlines, GKN, Parker, FMC Technologies and Pratt & Whitney.

Director
Lean, Six Sigma and practical business transformation.
Eric is a seasoned Operational Excellence leader with deep expertise in Lean, Six Sigma, and large-scale business transformations. He has guided complex organizations through high-impact turnaround strategies, embedding continuous improvement systems that deliver measurable gains in quality, cost, and profitability. Known for his front-line focus, Eric excels at engaging teams at every level, defining the KPIs that matter, and executing strategies that reduce waste while driving sustainable growth.
At Duggan Associates, he brings sharp analytical instincts and hands-on experience in value stream design, ensuring clients achieve lasting operational performance improvements.

Director – EMEA
International operations, MRO and coaching for lasting capability.
Michael Maxon has spent most of his career successfully improving international businesses. He has transformed MRO, defense, motorsports, medical products, automotive and aerospace industries. Companies he has assisted include Singapore Airlines, M1, Sikorsky, Lockheed, Siemens, Parker, Cartech, United Rentals and Spectrum Plastics by implementing advanced lean principles to improve complex customer delivery systems significantly.
Michael’s passion for coaching lean skills has led companies to improve business results, enabling them to grow profitably. Michael began his career at GKN, where he spent over 20 years working in global operational excellence roles. Michael has a Bachelor of Science in mechanical engineering and a Master’s in integrated systems engineering from North Carolina State University.
Duggan’s approach combines formal education with practical application. Support can include design workshops, an implementation plan, site visits and coaching at an agreed cadence.
Licensing and train-the-trainer arrangements can be discussed where the organization wants to develop its internal teaching capability. The scope and terms are agreed for the engagement.
See the operating challenges and approaches described in published case studies.
Read case studies →Explore consulting, Senior Associate and interim operations opportunities.
Explore opportunities →The work begins with how value reaches the customer: product families, demand, operating capability and the connections between processes. A future-state design establishes what normal flow looks like and how people should respond when it is disrupted.
Duggan combines that design with education and implementation support. The purpose is lasting operating capability, with more leadership time available for customers, products and growth.
Tell us where delivery is under pressure, what is changing and the outcome you are seeking. Use the client enquiry form below to start the conversation.
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Email thealey@dugganinc.com or call +1 (401) 601-7286 and we'll respond within 2 business days.